Question 1

What is ITC Coatings?

Accepted Answer

ITC Coatings is an American manufacturer of high-temperature ceramic coatings designed to protect refractory linings, metal components, and industrial equipment operating at temperatures up to 5,000°F (2,760°C). Founded in 1980, ITC has over 45 years of experience providing energy-saving ceramic coating solutions to steel mills, foundries, cement plants, petrochemical refineries, power generation facilities, and other heavy industries worldwide.

Question 2

What temperature can ITC coatings withstand?

Accepted Answer

ITC 100HT is rated for continuous service up to 5,000°F (2,760°C), making it suitable for the most extreme high-temperature industrial applications including steel reheat furnaces, cement kilns, and forge furnaces.

Question 3

How much fuel can ITC coatings save?

Accepted Answer

Documented fuel savings range from 10% to over 30%. Nucor Steel Birmingham saved $1,230,000 per year on a single reheat furnace. McConway and Torley achieved 10% fuel reduction plus $480,000/year in additional revenue. Brampton Brick achieved 10% fuel savings on a single kiln.

Question 4

How much longer does refractory last with ITC coatings?

Accepted Answer

ITC coatings typically extend refractory lining life by 2-5x. McConway and Torley saw 3-5x improvement. Salt River Materials Group extended cement kiln burner pipe life from 4 months to 12+ months. TXI Cement extended baghouse steel shell life 4-5x.

Question 5

What products does ITC Coatings manufacture?

Accepted Answer

ITC manufactures three core products: ITC 100HT (high-temperature base coat for refractory, rated to 5,000°F), ITC 213 (ceramic coating for metal and graphite substrates), and ITC 296A (high-purity ceramic top coat that resists deposits from firing gases and molten metal).

Question 6

What is the ROI of ITC coatings?

Accepted Answer

Payback periods are typically weeks to months. Salt River Materials Group achieved full ROI in 3.1 months. Nucor Steel achieved over $1.2 million/year in fuel savings on a single furnace. SDI Pittsboro documented $33,857/year savings on one skid pipe.

Question 7

Are ITC coatings environmentally safe?

Accepted Answer

Yes. ITC coatings contain no VOCs and are environmentally safe. They reduce carbon footprints by decreasing energy waste, lowering greenhouse gas emissions, and extending equipment life to reduce refractory waste.

Question 8

How do ITC coatings compare to high-emissivity coatings?

Accepted Answer

ITC coatings are reflective (reflect heat back into the working zone and protect surfaces). High-emissivity coatings are emissive (increase heat radiation from surfaces). The two technologies are complementary, not competing. Many facilities use both.

Question 9

How do I order ITC coatings?

Accepted Answer

Contact ITC Coatings at info@itccoatings.com or call 904.759.0152. ITC works with refractory contractors and end-users across all industries. For oilfield applications in West Texas, contact JTEX Energy Specialties at 432.301.6412.

Ceramic Solutions

Technical Insight