Powder Versus Ceramic Coatings: Which Is Better?

Powder Versus Ceramic Coatings: Which Is Better?

When it comes to coatings, many different terms sound similar, but they're usually very different. When it comes to powder coatings versus high temp ceramic coatings, the two are indeed different. 

The Basics You Need to Know About Refractory Coatings

The Basics You Need to Know About Refractory Coatings

Refractory materials are substances or minerals that have high melting points, and they are difficult to fuse except at very high temperatures. They are processed at high temperatures and are intended for high temp applications. According to the Committee C-8 if the American Society for Testing and Materials (ASTM) refractoriness has been defined as, "the capability of maintaining the desired degree of chemical and physical identity at high temperatures and in the environment and conditions of use."

The Ceramic Coating Process: Different Ways to Coat Metal Parts

The Ceramic Coating Process: Different Ways to Coat Metal Parts

There are several types of ceramic coatings that can be applied to metal parts in order to enhance their properties. These ceramic coatings include ITC ceramic coatings, high temp ceramic coatings, ITC 100 refractory, ceramic insulation coatings, and more. Most ceramic coatings are great insulators, and they provide high levels of abrasion resistance for metals. They are also capable of maintaining their integrity under severely elevated temperatures, sometimes up to 4,500 degrees Fahrenheit. 

How Exactly Are ITC Ceramic Insulation Coatings Good for the Environment?

How Exactly Are ITC Ceramic Insulation Coatings Good for the Environment?

ITC ceramic coatings are high-temperature ceramic coatings that can be used for kilns, furnaces, forges, ovens, and metal equipment. ITC 100 ceramic coatings are high-reflective coatings, and they increase the efficiency of firing equipment. They also protect refractory and metal surfaces from heat, wear, and corrosion. 

How to Apply ITC 100 HT Ceramic Coating

How to Apply ITC 100 HT Ceramic Coating

When it comes to ITC ceramic coatings, there are five different types. They include ITC 148, ITC 100 HT ceramic coating, ITC 213 ceramic coating for metals, ITC 296A ceramic top coating, and ITC 200 EZ ceramic repair.

ITC 100 HT Ceramic Coating is a versatile high temperature ceramic coating that is proven to achieve outstanding energy savings and refractory protection. It can be used by itself or as a base coat for other ITC products. It's typically used as a covering for ceramic fiber insulation or castable refractory.

Important Applications for ITC 100 High Temp Ceramic Coatings

Important Applications for ITC 100 High Temp Ceramic Coatings

High temperature ceramic coatings sometimes referred to as exhaust coatings or high heat coatings because of their many applications. High temp coatings are designed to prevent corrosion of many industrial components, like kilns, exhaust systems, and engine components.

How Can I Extend the Life of My Kiln? Try These 3 Tricks

How Can I Extend the Life of My Kiln? Try These 3 Tricks

You can use your kiln for a variety of projects, including fun mugs you make as a hobby all the way up to important industrial fixtures you produce for a living. Whether you use your kiln for fun or for funds, there are things you can do to make it last longer and give you the most use possible. 

 

Use high temperature ceramic coatings


High temperature ceramic coatings can do wonders to help your kiln last longer. High temp ceramic coatings like ITC 100 HT Ceramic Coating save energy, reduce maintenance, improve temperature uniformity, increase peak temperature, and reduce corrosion. Because high temp coatings last a long time, they will add years onto the life of your kiln by providing this extra protection.

 

Always clean the elements


When you first purchase your kiln, dust and other debris can build up on the elements of the kiln during shipping. Dust can also build up from regular use of the kiln. If the elements have dust caked on them, it interferes with the oxidation, causing the elements to fire hotter than they normally would. To prevent this, vacuum the element grooves on a regular basis to remove the dust. You will also want to make sure there is no glaze or bits of clay melted into the grooves.

 

Keep up good ventilation


Your kiln will produce fumes when it's running, and those fumes can attack the elements of the kiln. The fumes can also cause cracks in the coating. Installing downdrafts can help protect your kiln against this problem. The downdrafts pull the fumes from the kiln chamber before they have a chance to damage the kiln's elements. If you don't use downdrafts for ventilation, you can prop the lid a few inches until the kiln reaches 1,000 degrees Fahrenheit to allow the fumes to flow out of the chamber. 


On average, the elements in a kiln will last up to 100 firings. To help the elements on the overall kiln last longer, use high temperature ceramic coatings, keep the elements clean, and practice good ventilation. Check out our inventory today to get yourself some high temp coatings that will protect your kiln.

6 Key Industrial Applications for High Temp Ceramic Coatings

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High temp ceramic coatings have the ability to resist very high temperatures, as well as wear and tear and chemical corrosion. This means the item you coat with these ITC high temp coatings will be much more durable than without the coatings. High temperature ceramic coatings are frequently used in industrial applications for the following reasons: 

  • Thermal shock: If the ceramic coating is modified as a three-layer system, it can be used for thermal shock applications. The coating is able to resist heat because it absorbs the radiant energy and releases it back out from the surface it is applied to. There is a metallic base coat, a ceramic intermediate layer, and a ceramic layer coating on top. Missile steering vanes benefit from these coatings.

  • Surface seals: Cermanic coatings are used in the food manufacturing and the pharmaceutical industries to provide surface seals to product packaging.

  • High speed and high velocity: Because high temp ceramic coatings can withstand high temperatures, they can also provide more effective performance in high speed and high-velocity situations. Land-based aerospace turbine components used it for that reason.

  • Bearing contamination reduction: Ceramic coatings have great wear and tear resistance, meaning they work very effectively with rubber, metal, and polymer to reduce the risk of contamination in production.

  • Critical seals: Ceramic coatings are used for critical seals in high-speed, heavy-duty industrial applications like steel production and power generation equipment.

  • Leak minimization: Nearly all processing environments can benefit from the leak minimization provided by high temp ceramic coatings. During the manufacturing process, the possibility for leaks in packaging or machinery is always there, and ceramic coatings help reduce that.

Ceramic is incredibly heat resistant, and it can withstand temperatures of 2,000 degrees Celsius, or 3,800 degrees Fahrenheit. ITC ceramic coatings can withstand up to 5,000 degrees Fahrenheit. This is why it's called high temp ceramic coating. They can be used in a variety of situations for many different applications. They can be used to seal leaks, provide corrosion protection, and anything in between. If you want to take advantage of the many benefits and applications of high temp ceramic coatings, check out our inventory today!

5 Benefits of Cooking with Ceramic Coated Cookware

When you're looking for new cookware, it can be hard to decide what products to buy. You can choose stainless steel or a variety of nonstick options. If you decide to go with nonstick, you should choose cookware with ceramic coating, and here's why.

4 Tips to Prevent Hazardous Situations When Using a Kiln

Operating a kiln can be fun and exciting, but they are potentially very dangerous if not used properly. Here are some tips you should follow if you plan to own and/or operate a kiln so you can prevent potentially dangerous situations. 

Top 4 Benefits of High Temp Ceramic Coating for Your Car's Exhaust System

High temp ceramic coating is a type of coating that can resist very high temperatures. In fact, ceramic can withstand temperatures of 3,800 degrees Fahrenheit (2,000 Celcius). ITC 100 ceramic coating can withstand up to 5,000 degrees Fahrenheit. Here are some reasons you need these types of high temp coatings for your car's exhaust system. 

4 Equipment Items Every Potter Needs

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In order for potters to be able to indulge in their creative process, there are some pieces of equipment they need. In the pottery process, potters use their equipment to bring dry clay to a useable form. Here are some main pieces of equipment that potters simply cannot live without. 

Kiln

Kilns are used for the firing process, which is arguably the most essential part of pottery. A kiln is a container in which heat builds up to temperatures required to fire ceramics. It is usually used to turn clay into a ceramic material. Kiln elements can typically last up to 100 firings. After that, you will probably need kiln repair services. 

ITC 100 Ceramic Coating

ITC 100 ceramic coating provides innovative high temp ceramic coating for the piece that will be going into the kiln. It acts as ceramic insulation as it reflects and retains heat in order to protect the clay and your kiln. ITC 100 ceramic coating is rated for temperatures up to 5,000 degrees Fahrenheit, so it can certainly hold up in a kiln. 

Potter's Wheels

When most people think of pottery, a potter's wheel will come to mind. There are various styles of potter's wheels that have been used in different cultures through the years. Human-powered wheels are ones that use a heavy flywheel attached to a wheelhead. By using hand or leg power, the wheelhead moves as the potter centers or throws the clay, eventually forming the final piece.

Clay Processors

Clay processors prepare the clay for use. For the most part, clay processors are only used by potters who do large amounts of work. Most commercially available clays have already been mixed and pugged. Three main pieces of equipment go into clay processing, including clay mixers, pugmills, and pugger-mixers. Clay mixers mix clay body ingredients and are used to recycle clay scraps. Pug mills homogenize clay that has already been mixed. Pugg-mixers do both.

If you want to start doing pottery as a hobby or a profession, you'll need these types of equipment. They will allow you to create unique and elegant pottery made from your own hands.